Ductile Iron Backing Flange

Class 150 Ductile Iron Backing Flange for HDPE and PP Pipe Systems

Ductile Iron Backing Flange, also known as a ductile iron backing ring or backup ring, is used with HDPE or PP stub ends and flange adaptors to create strong, detachable bolted pipeline connections.

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Core Parameters

  • Size – DN75-630mm (Can Be Customized)

    Pressure rating : SDR11-PN16 Bar, SDR13.6-PN12.5 Bar, SDR17-PN10 Bar, SDR21-PN6 Bar, SDR26-PN6 Bar

    Raw materials:High Quality PE80 Or PE100 Raw Materials

    Supply capacity: 3 × 40 feet per week container.

    Certificate:ISO 14001, ISO 9001, OHSAS 18001, CE BS EN 12001 Certification

    The backing flange slides over the pipe before the HDPE or PP stub end is fused to the pipe. Once the fusion joint has cooled, the ductile iron ring is positioned behind the stub end collar. Bolts then connect the assembly to a mating flange on a valve, pump, tank, steel pipe or other flanged equipment.


    Made from ductile iron and available with painted or fusion-bonded epoxy coating, our backing flanges provide reliable mechanical support for HDPE and PP piping systems.

    Standard ANSI/ASME B16.5 Class 150 drilling patterns are available from 1 inch to 24 inches, with customized dimensions and standards available on request.

    Factory pricing. Global compliance. Ready to supply. Get your quote.

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  • A Ductile Iron Backing Flange is a loose mechanical support ring used in HDPE and PP flange assemblies. It provides the bolt-hole pattern and load-bearing structure required to connect a thermoplastic pipeline to flanged equipment.


    During installation, the backing flange is first placed over the pipe. The HDPE or PP stub end is then butt-fused to the pipe. After cooling, the backing flange is moved into position behind the stub end collar. A suitable gasket is placed between the mating flange faces, and the bolts are tightened evenly to form the connection.


    The ductile iron backing flange distributes bolt loads around the stub end collar and helps prevent excessive local stress on the thermoplastic component. It does not itself create the seal; correct gasket selection, flange alignment and bolt tightening are essential.

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Product Features

    • ✅Designed for HDPE and PP stub ends or flange adaptors
    • ✅Provides mechanical support for bolted flange connections
    • ✅Ductile iron construction for high strength and toughness
    • ✅ANSI/ASME B16.5 Class 150 drilling pattern
    • ✅Available from 1 inch to 24 inches
    • ✅Painted or fusion-bonded epoxy coating available
    • ✅Compatible with valves, pumps, tanks and metal pipelines
    • ✅Supports detachable connections for easier maintenance
    • ✅Customized dimensions, bore sizes and drilling standards available
    • ✅Suitable for water, industrial, mining and infrastructure projects

Please send your request to the email address:sales@mfgpipe.com (We will respond to you within 24 hours).

Technical Specifications

Item Specification
Product name Ductile Iron Backing Flange
Alternative name Ductile Iron Backing Ring / Backup Ring
Application For HDPE or PP stub ends and flange adaptors
Size range 1 inch–24 inches
Material Ductile iron, ASTM A536 grade subject to confirmation
Standard drilling pattern ANSI/ASME B16.5 Class 150
Optional drilling patterns ANSI/ASME B16.47, AWWA C207, EN 1092-1, AS 4087, JIS or customized
Surface finish Painted, fusion-bonded epoxy coated or customized coating
Connection method Bolted flange connection
Compatible components HDPE/PP stub end, flange adaptor, gasket, bolts, nuts and washers
Customization Bore size, thickness, drilling pattern, coating, marking and packaging
Sample Available on request

Typical Size Combinations

Size Pressure SDR Type OD ID T Bolt No. Bolt Hole Dia Bolt Hole Circle
                B.D. B.C.
1" 267 PSI 7 C 4.25 1.38 0.56 4 0.63 3.12
1 1/4" 267 PSI 7 C 4.62 1.72 0.63 4 0.63 3.5
1 1/2" 267 PSI 7 C 5 1.97 0.69 4 0.63 3.88
2" 267 PSI 7 C 6 2.46 0.75 4 0.75 4.75
2 1/2" 267 PSI 7 C 7 2.97 0.88 4 0.75 5.5
3" 267 PSI 7 C 7.5 3.6 0.94 4 0.75 6
4" 267 PSI 7 C 9 4.6 0.94 8 0.75 7.5
5" 267 PSI 7 C 10 5.69 0.94 8 0.88 8.5
6" 267 PSI 7 C 11 6.75 1 8 0.88 9.5
8" 267 PSI 7 C 13.5 8.75 1.12 8 0.88 11.75
10" 267 PSI 7 C 16 10.92 1.19 12 1 14.25
12" 267 PSI 7 C 19 12.92 1.5 12 1 17
Size Pressure SDR Type OD ID T Bolt No. Bolt Hole Dia Bolt Hole Circle
                B.D. B.C.
2" 160PSI 11 B 6 2.64 0.51 4 0.75 4.75
3" 160PSI 11 B 7.5 3.75 0.53 4 0.75 6
4" 160PSI 11 B 9 4.8 0.55 8 0.75 7.5
6" 160PSI 11 B 11 6.9 0.63 8 0.88 9.5
8" 160PSI 11 B 13.5 8.9 0.87 8 0.88 11.75
10" 160PSI 11 B 16 11 0.98 12 1 14.25
12" 160PSI 11 B 19 13.15 1.26 12 1.13 18.75
14" 160PSI 11 B 21 14.4 1.38 12 1.13 21.25
16" 160PSI 11 B 23.5 16.4 1.65 16 1.13 21.25
18" 160PSI 11 B 25 18.4 1.69 16 1.25 22.75
20" 160PSI 11 B 27.5 20.5 1.81 20 1.25 25
22" 160PSI 11 B 29.5 22.5 2.01 20 1.38 27.25
24" 160PSI 11 B 32 24.5 2.17 20 1.38 29.5
Size Pressure SDR Type OD ID T Bolt No. Bolt Hole Dia Bolt Hole Circle
                B.D. B.C.
2" 267 PSI 7 B 6 2.63 0.75 4 0.75 4.75
3" 267 PSI 7 B 7.5 3.75 0.94 4 0.75 6
4" 267 PSI 7 B 9 4.75 0.94 8 0.75 7.5
6" 267 PSI 7 B 11 6.88 1 8 0.88 9.5
8" 267 PSI 7 B 13.5 8.88 1.12 8 0.88 11.75
10" 267 PSI 7 B 16 11 1.19 12 1 14.25
12" 267 PSI 7 B 19 13.13 1.5 12 1 17

Note: Special specifications are available upon request. Please contact us for further product information and pricing.

Please send your request to the email address:sales@mfgpipe.com (We will respond to you within 24 hours).

Applications

Ductile Iron Backing Flanges are suitable for:

  • ✅HDPE and PP water-supply pipelines
  • ✅Water-treatment and wastewater-treatment systems
  • ✅Pump, valve and meter connections
  • ✅Industrial liquid-transfer pipelines
  • ✅Mining and slurry pipelines
  • ✅Irrigation and agricultural systems
  • ✅Tank, vessel and manifold connections
  • ✅HDPE-to-steel or HDPE-to-ductile-iron pipe transitions
  • ✅Pipeline maintenance, expansion and replacement projects

Flange Assembly Components

 

  • A typical HDPE or PP flange connection includes:

    1. 1. HDPE or PP pipe
    2. 2. Ductile iron backing flange
    3. 3. HDPE or PP stub end / flange adaptor
    4. 4. Compatible rubber gasket
    5. 5. Mating flange, valve, pump, tank or equipment
    6. 6. Bolts, nuts and washers

 

Installation Guidelines

 

  • ✅Confirm the pipe size, flange type, drilling standard and project pressure requirement.
  • ✅Slide the ductile iron backing flange onto the pipe before welding the stub end.
  • ✅Butt-fuse the HDPE or PP stub end to the pipe according to the approved fusion procedure.
  • ✅Allow the fusion joint to cool completely.
  • ✅Move the backing flange into position behind the stub end collar.
  • ✅Place a compatible gasket between the two sealing faces.
  • ✅Align the bolt holes with the mating flange.
  • ✅Install bolts, washers and nuts.
  • ✅Tighten bolts gradually in a star pattern to ensure even gasket compression.
  • ✅Do not over-tighten, as excessive force can damage the gasket or thermoplastic stub end.

 

Why Choose Our Ductile Iron Backing Flange?

 

  • ✅Strong mechanical support for HDPE and PP flange joints
  • ✅Ductile iron combines strength, toughness and impact resistance
  • ✅Class 150 bolt patterns for common industrial connections
  • ✅Epoxy-coated option for enhanced corrosion protection
  • ✅Convenient removable connection for pumps, valves and equipment
  • ✅Custom drilling standards and dimensions available
  • ✅Compatible with a complete range of HDPE flange adaptors and stub ends
  • ✅Export-ready packaging and technical quotation support

 

Frequently Asked Questions

 

What is a ductile iron backing flange used for?

It is used with an HDPE or PP stub end or flange adaptor to create a detachable bolted connection to a valve, pump, tank or other flanged equipment.

 

Does the backing flange provide the seal?

No. The seal is created by the stub-end sealing face and a compatible gasket. The backing flange provides mechanical support and bolt-hole alignment.

 

Why use ductile iron instead of gray cast iron?

Ductile iron generally provides better toughness and impact resistance than gray cast iron, making it suitable for mechanically loaded flange assemblies.

 

Can the backing flange be reused?

It may be reused if it is free from cracks, corrosion, deformation and damaged bolt holes. Inspect it before reinstallation.

 

Can you provide customized flange standards?

Yes. Customized ANSI, AWWA, EN, AS and JIS drilling patterns can be supplied according to drawings or project requirements.

 

Request a Quote

 

Please provide the following details:

  • ✅HDPE or PP pipe size
  • ✅Stub end or flange adaptor size
  • ✅Required flange standard and drilling pattern
  • ✅Required system pressure
  • ✅Surface finish requirement
  • ✅Quantity and destination port
  • ✅Project drawing or technical specification, if available

Contact us today for drawings, samples, technical information and pricing.

Please send your request to the email address:sales@mfgpipe.com (We will respond to you within 24 hours).

 

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